Corrugated Boxes

Corrugated Boxes | The Ultimate Guide to Shipping & Packaging Solutions | Haul Packaging USA

In the world of logistics, retail, and e-commerce, the humble corrugated box is the unsung hero of the supply chain. At Haul Packaging, we are a leading corrugated box manufacturer and supplier in the USA, providing durable, versatile, and cost-effective corrugated packaging solutions for businesses of all sizes. Whether you need standard shipping boxes, custom-designed ecommerce boxes, or heavy-duty moving boxes, we provide wholesale corrugated boxes that guarantee product protection, optimize shipping costs, and enhance your brand's unboxing experience.

Explore our Custom Cardboard Boxes for durable and sustainable packaging solutions tailored to your needs.

Why Corrugated Boxes are the Gold Standard in Packaging

The unique structure of corrugated cardboard makes it the go-to choice for a vast range of packaging needs. Its strength, versatility, and sustainability are unmatched.

• Superior Protection: The fluted medium between two liners acts as a shock absorber, protecting contents from impacts, crushing, and vibrations during transit.
• Cost-Effective & Efficient: Lightweight yet strong, corrugated boxes help minimize shipping costs. They are also flat-packed, saving valuable storage space in your warehouse before use.
• Highly Customizable: From custom sizes and flute profiles to full-color printing, corrugated cardboard can be tailored to your exact product and branding requirements.
• Sustainable Choice: Most cardboard boxes are made from recycled materials and are 100% recyclable and biodegradable, making them an eco-friendly packaging choice.

Pair your packaging with stylish Custom Black Boxes for a sleek, premium presentation.

Understanding Corrugated Flutes: The Key to Strength

The "flute" is the wavy layer sandwiched between the liners. Its size and profile determine the box's strength, thickness, and cushioning ability.

Check out our Custom Foldable Boxes  designed for easy storage, efficient shipping, and premium branding.

Types of Corrugated Boxes We Offer

We offer a comprehensive range of styles to suit every application, from simple shipping to high-impact retail presentation.

1. By Style & Construction

• RSC Boxes (Regular Slotted Carton): The most common shipping box. All flaps are the same length, and the two outer flaps meet at the center when closed. A versatile, cost-effective solution.
• FOL Boxes (Full Overlap): Features flaps that fully overlap each other, providing extra strength and protection to the top and bottom edges. Ideal for heavy items and stacked pallet shipments.
• HSC Boxes (Half Slotted Carton): An RSC with only one set of flaps, often used as a lid with a separate bottom or for creating custom-depth boxes.
• Die-Cut Boxes: Custom-shaped boxes designed for specific products. Perfect for retail packaging, displays, and complex product shapes.
• Mailer Boxes: A popular choice for ecommerce, these boxes typically have a self-locking bottom and require no tape to assemble, offering a fast and professional unboxing experience.

2. By Use-Case & Industry

• Ecommerce Boxes: Designed for direct-to-consumer shipping, balancing durability with a great branded unboxing experience.
• Moving Boxes: Various sizes of sturdy boxes, from small ones for books to large ones for lightweight bulky items.
• Retail Boxes: Often printed corrugated boxes that serve as both a shipping container and a point-of-sale display.
• Industrial Boxes: Heavy-duty containers for machinery, automotive parts, and other large, heavy products.

  Discover creative packaging versatility with our Custom Cube Boxes  perfect for uniform, space-efficient shipping.

Sizes & Custom Dimensions for a Perfect Fit

A perfectly sized box is crucial for safety and cost-efficiency. We offer two paths:

Standard Sizes: We stock a huge range of the most popular RSC box sizes:

• Small (e.g., 8x6x4 inches): For books, small electronics, cosmetics.
• Medium (e.g., 12x12x10 inches): For apparel, multiple product orders, kitchenware.
• Large (e.g., 18x18x16 inches): For bulkier items like small appliances, blankets, and toys.

Fully Custom Sizes: We specialize in custom corrugated boxes made to your exact specifications. Provide us with the dimensions and weight of your product, and we will engineer the perfect, most cost-effective box for it..

 Add a vibrant touch to your packaging with our Custom Blue Boxes  combining protection and style in one.

The Haul Packaging Customization Process

Getting your perfect corrugated packaging is a straightforward process with our expert team.

1. Consult & Quote: Share your product details, shipping volume, and any branding ideas. Our packaging specialists will provide a free, no-obligation quote.
2. Design & Flute Selection: We'll help you choose the right box style and flute profile (B-Flute, C-Flute, etc.) for your product's weight and fragility.
3. Printing & Branding: Elevate your package with our printing options:
   • Printed Corrugated Boxes with high-quality flexographic printing for your logo, handling instructions, and branding.
   • Custom Printed Mailers for a standout ecommerce unboxing experience.
4. Production & Delivery: Once you approve the proof, we produce your wholesale corrugated boxes and deliver them directly to your door anywhere in the USA.

Industries We Serve

Haul Packaging is the trusted partner for countless businesses across the United States:

• Ecommerce Businesses & Fulfillment Centers
• Manufacturers & Warehouses
• Logistics Companies & 3PLs (Third-Party Logistics)
• Retail Stores & Distribution Centers
• Moving Companies & Self-Storage Facilities
• Small Businesses & Entrepreneurs

Understanding Corrugated Box Costs

We believe in transparent pricing. The final cost for your corrugated boxes depends on several key factors:

• Order Quantity: Bulk corrugated boxes and wholesale orders offer the lowest per-unit cost.
• Material & Flute: Double wall boxes and BC-flute boxes cost more than single-wall options due to the extra material and strength.
• Size: Larger boxes use more material and therefore cost more.
• Printing: A simple one-color logo is more affordable than full-color printed corrugated boxes with complex graphics.

We offer highly competitive, scalable wholesale pricing to support businesses of all sizes, from home-based startups to Fortune 500 companies.

Frequently Asked Questions (FAQ)

Q: What's the difference between cardboard and corrugated boxes?
A: "Cardboard" is often used as a catch-all term. Technically, corrugated boxes are the sturdy, multi-layered material with a fluted medium, used for shipping boxes. "Cardboard" typically refers to a thinner paperboard, like a cereal box.

Q: How much weight can a corrugated box hold?
A: It depends on the flute, box size, and construction. A standard C-flute RSC box can typically hold 20-50 lbs, while a double wall box can hold 60-120 lbs or more. We can provide exact weight limits for your specific box.

Q: What is your minimum order quantity (MOQ)?
A: We cater to both small and large businesses. Our MOQs for standard boxes are very low, and we work with startups and large ecommerce businesses alike.

Q: Can I get samples before placing a bulk order?
A: Yes! We highly recommend ordering a sample pack to check the quality, strength, and size of your corrugated boxes before your full production run.

Q: How long does production and shipping take in the USA?
A: For standard in-stock boxes, we can ship within 1-2 business days. For custom corrugated boxes, production typically takes 7-10 business days, plus shipping time.

Ready to Find Your Perfect Packaging Solution?

Your search for strong, reliable, and cost-effective corrugated boxes ends here. Let Haul Packaging be your partner in securing your products and impressing your customers.